Aseptic Business
Leading Korea’s Packaging Industry Since 1956
Since pioneering Korea’s glass bottle industry in 1956, Dongwon Systems has evolved into a comprehensive packaging leader over the past 70 years. Expanding from our foundational glass business into PET, metal, and aseptic filling, we offer the nation’s largest production capacity and unmatched technology. Today, we drive the success of global and domestic partners across the F&B, liquor, and pharmaceutical industries.
Why Dongwon Systems Aseptic Beverage?
1. Domestic Leader in Modernity & Technology
Completed in 2019, our Hoengseong Plant is South Korea’s newest dedicated aseptic facility. Boasting a massive annual production capacity of 573 million bottles, it stands as one of the nation’s premier, most advanced smart packaging hubs.
2. Diverse Beverage Portfolio Coverage
We seamlessly handle a wide array of beverage categories, including liquid teas, sports drinks, mixed beverages, coffee, dairy drinks, protein shakes, and health-functional liquids. We also support wide-mouth (38mm) caps and push-pull caps optimized for kids’ beverages.
3. World-Class Global Infrastructure
To guarantee unwavering quality and peak productivity, our plant is fully equipped with advanced machinery from global industry leaders, including Germany’s KHS Blomax 5 (molding), Japan’s Shibuya ZN60 (filling), and Germany’s Krones (labeling).
4. Synonymous with Group-Wide F&B Expertise
We leverage deep beverage development and strict quality control know-how accumulated through close collaboration with Dongwon Group’s prominent food and beverage subsidiaries, such as Dongwon F&B
5. Proven Domestic & Global Partnerships
We have established rock-solid, long-term strategic partnerships with leading industry giants, including Lotte Chilsung, Coca-Cola Beverage, hy (formerly Korea Yakult), Binggrae, Woongjin Foods, Namyang Dairy, and Hitejinro Beverage.
6. Integrated In-line Manufacturing Solution
By directly linking the entire sequence from preform molding to aseptic filling via a synchronized in-line system, we fundamentally minimize contamination risks and maximize end-to-end production efficiency.
The Premier Hub for Aseptic Beverage Filling in Korea
Introduction to the Hoengseong Facility
Established in September 2019 in the pristine region of Hoengseong, Gangwon-do, this facility is Korea’s newest dedicated aseptic beverage filling plant. Featuring advanced in-line production and a massive automated warehouse, we ensure agile, reliable, and rapid fulfillment for all global order and shipping schedules.
Key Production Capabilities
Annual Production Capacity: 573 Million Bottles / 3 Aseptic PET Filling Lines
Volume Range: 180ml to 1.5L
Automated Warehouse
Automated Warehouse Capacity : 20,400 Cells (Expansion Planned)
Shipping Throughput : 90–100 trucks/day
Our Hoengesong Facility: We feature a fully integrated, end-to-end production system spanning from in-house preform manufacturing to automated warehouse shipping.
Technical Competitiveness
World-Class Aseptic Sterilization Technology
Dongwon Systems operates an advanced Aseptic Filling System powered by a hydrogen peroxide (H₂O₂) sterilization method. We guarantee absolute microbial safety through F0-value-based precision sterilization control and positive pressure management within our aseptic chambers.
Core Technological Strengths
H₂O₂ Sterilization
The global standard for chemical sterilization. It safely decomposes into eco-friendly water (H₂O) and oxygen (O₂) after application, ensuring ultimate product safety.
F0-Value-Based Precision Control
Rigorous heat-penetration tracking that guarantees the complete eradication of highly heat-resistant microorganisms, including Clostridium botulinum.
Aseptic Chamber Positive Pressure Control
Fundamentally blocks any potential external contamination by continuously maintaining a strict positive pressure environment inside the chamber.
Advanced Water Seal Design
Utilizes a PAA (Peracetic Acid) fluid seal to flawlessly maintain continuous sterilization at the critical interfaces between rotating and fixed components.
In-line Blow Molding & Filling
Directly links the bottle blow-molding process to the aseptic filling line in a single sequence, minimizing any exposure to external ambient air.
Multi-Layer Inspection System
Operates a rigorous 9-step automated quality-assurance protocol, including X-ray scanning, vision alignment, cap integrity, and weight verification.
Aseptic Solutions — Services
A One-Stop Aseptic Solution: From Concept to Production and Shipping
Dongwon Systems Aseptic delivers fully integrated, end-to-end solutions that cover the entire lifecycle of your beverage—from initial development to mass production and automated dispatch. We offer highly flexible collaboration models, including OEM, ODM, and Co-Manufacturing, tailored precisely to our clients’ strategic needs and resource levels
1. OEM (Original Equipment Manufacturer)
Contract Manufacturing Based on Client Recipes
Under the OEM model, we manufacture products based entirely on our clients’ proprietary beverage recipes and brand specifications. This allows our clients to focus 100% on product conceptualization and marketing, while Dongwon Systems manages stable mass production and rigorous quality control.
OEM Product Development Process
01. Client New Product Request
02. Recipe Review & Manufacturing Feasibility Assessment
03. Pilot Scale Test Run
04. Pilot Product Stability Verification (Microbial Testing & Sensory Evaluation)
05. Commercial Mass Production Launch
2. ODM (Original Development & Design Manufacturer)
End-to-End Turnkey Solutions from Concept to Production
Dongwon Systems takes full responsibility for the entire product lifecycle—including beverage formulation, recipe development, pilot production, strict quality assurance, and automated dispatch. This turnkey model is ideal for clients looking to launch a new brand or rapidly expand their product categories without heavy upfront R&D investments.
ODM Product Development Process
01. Client New Product Development Request (Concept & Target Market Definition)
02. Recipe Formulation, Nutritional Profiling & Sensory Design
03. Container, Label & Packaging Design Proposals
04. Pilot Scale Test Run
05. Product Stability Verification & Global Regulatory Certification Response
06. Commercial Mass Production Launch
3. Co-Manufacturing
Collaborative Production: Shared R&D with Advanced Scale-Up Manufacturing
This collaborative model seamlessly merges our clients’ advanced R&D capabilities with Dongwon Systems’ world-class manufacturing infrastructure. This option is highly utilized by leading global beverage enterprises looking to enter or expand into the South Korean and broader Asian markets, and it fully includes rigorous compliance with international regulatory certifications.
Aseptic Beverage OEM Manufacturing Process
7-STEP ASEPTIC INTEGRATED PRODUCTION FLOW
Dongwon Systems Aseptic Facility History
Next-Generation Aseptic Leadership: Establishing South Korea’s premier aseptic packaging hub in Hoengseong since 2018 to deliver ultimate product sterility and flavor preservation.
Aggressive Capacity Expansion: Sequentially scaling up to three advanced production lines through a cumulative investment of 243 billion KRW to secure top-tier global supply capabilities.
Industry-First Smart Logistics: Perfecting an end-to-end automated smart factory ecosystem in 2024 by integrating an advanced 24/7 unmanned warehouse system.
Driving Success Worldwide
The Preferred Choice for Premium & Sustainable Packaging
Leveraging group-wide logistics synergy and AI-driven precision manufacturing, we ensure a stable, eco-friendly, and seamless supply of premium packaging solutions across the globe.
Our Global Strengths
Extensive Global Footprint Across the Americas, Europe, and Southeast Asia
Proven Continental Track Record: We possess a vast and successful track record of supplying high-volume glass packaging to leading global brands across major markets, including the Americas, Europe, and Southeast Asia. Our extensive experience in seamlessly navigating diverse regional regulations and strict compliance standards ensures seamless localized fulfillment.
Trusted by Global Tier-1 Giants
Quality Approved by Industry Leaders: Our unwavering commitment to quality is proven through long-term partnerships with world-class food, beverage conglomerates (such as Mondeléz, CCB). Consistently passing rigorous global quality audits, we remain a top-tier preferred supplier.
Bulletproof Supply Chain via Group Logistics Synergy (LOEX)
Zero Logistics Risks: By leveraging the powerful infrastructure of LOEX, Dongwon Group’s comprehensive logistics subsidiary, we provide a seamless, reliable, and secure one-stop export supply chain spanning from production and customs clearance to ocean freight.
Eco-Friendly & Automated Smart Manufacturing
Light weight Packaging & Flawless Quality: Meeting stringent global ESG mandates, our aseptic process significantly reduces plastic usage through advanced container lightweighting to deliver sustainable packaging solutions. Powered by cutting-edge automated production and real-time monitoring at our Hoengseong Plant, we guarantee uniform, defect-free quality across all high-volume export orders.
Dongwonsystems Aseptic News
Discover the latest corporate news, innovation stories, and global sustainability updates from Dongwon Systems’ Aseptic business.
[Smart Logistics] Dongwon Systems Perfects Supply Chain with Industry-First Automated Warehouse
Dongwon Systems revolutionizes its supply chain with the industry's first...
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[Automation Innovation] Dongwon Systems Elevates Quality and Logistics Efficiency via Automated Packaging
Dongwon Systems enhances production efficiency and quality control by deploying...
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[B2B Customization] Dongwon Systems Enhances Competitiveness via Tailored Packaging and Aseptic Technology
Dongwon Systems’ Hoengseong Plant strengthens its beverage production competitiveness by...
View DetailsOur Clients
Trusted by world-class food, beverage, and liquor leaders, we drive customer success through long-term strategic partnerships and uncompromising quality.
Quality & Certifications
World-Class Manufacturing Expertise
By deploying state-of-the-art filling lines from global industry leaders including Japan’s Shibuya and Germany’s KHS, Dongwon Systems has secured advanced aseptic manufacturing capabilities that meet the highest global standards.
Certifications
Approved Supplier by Mondeléz
Approved Supplier by Coca-Cola Beverage Company
Food Safety Management System (FSSC 22000)
Hazard Analysis Critical Control Point (HACCP)
Good Manufacturing Practices (GMP)
Global Halal Certification (HALAL)
Media & Insights
Explore Korea’s premier Aseptic packaging hub. Watch our official collection to see our cutting-edge manufacturing facilities, smart technology, and production capabilities in action.
Inside Korea’s Premier Aseptic Hub: Synergy of Production & Quality
Discover how Dongwon Systems’ Hoengseong Plant preserves beverage flavor and nutrients using advanced aseptic technology. Witness the uncompromising teamwork between our Production and Quality Control teams ensuring absolute safety.
Inside the Aseptic Hub: Maximizing Shelf Life and Sustainability
Take a virtual tour of the Hoengseong Plant to see how our aseptic process extends beverage shelf life, enhances flavor preservation, and reduces plastic usage for sustainable packaging.
Milestones of Growth: Expanding Our Aseptic Production Lines
See the rapid journey of our Hoengseong Plant, which has scaled from a single production line in 2019 to three advanced aseptic lines, driven by a dedicated team and strong corporate synergy.
Global Vision: The Future of Advanced Aseptic Packaging
Explore Dongwon Systems’ commitment to leading the global beverage market through sustainable packaging innovations, cutting-edge automated facilities, and world-class quality standards.
Visual Showcase: Facilities & Products
Take a visual tour of our aseptic beverage filling solutions and state-of-the-art manufacturing infrastructure driving global industry standards.
