■ From Raw Materials to Absolute Sterility: Advanced Pre-treatment & UHT
Dongwon Systems operates a seamless 6-step integrated process system from extraction to storage, accommodating a diverse range of beverages including tea and coffee. Raw ingredients are processed in a 6-ton extraction tank and meticulously filtered. The formulated liquid then passes through an Aseptic Ultra-High-Temperature (UHT) flash sterilization unit and is secured in a 30-ton aseptic tank, guaranteeing absolute sterility for up to 7 days.
■ High-Speed Precision: 660 BPM Aseptic Filling & Sealing
PET preforms are molded via a 2-stage high-pressure blowing method and transferred directly to the filling line using positive-pressure sterile air to block external ambient air. Inside a strictly sterile chamber, the containers and caps undergo hydrogen peroxide (H₂O₂) sterilization and a sterile water rinse. The beverage is then filled at room temperature, achieving a high-speed production capacity of 660 BPM (Bottles Per Minute).
■ End-to-End Automation: Smart Packaging & 2024 Automated Logistics
The final packaging stage is completely automated, handling expiration date coding, multi-layer weight and sealing inspections, labeling, and box packing. Stacked pallets progress seamlessly via automated transfers (RTV) to the newly launched 2024 automated logistics warehouse. This unified, end-to-end smart factory architecture simultaneously secures unwavering quality stability and peak shipment efficiency.